Road Train Centurion Weighbridge for Sagu Cotton

Project Overview

• Client: Sagu Cotton
• Weighbridge Type: Centurion Steel Deck Weighbridge
• Weighbridge Dimensions: 40m long x 3.5m wide

  Weighbridge Features:

• Painted finish
• Flynet 50 with Weighing In/Weighing Out software
• Integrated docket printer

Background

Sagu Cotton are a large Queensland based cotton manufacturer who required a robust and efficient weighing solution to manage their logistic operations. With road trains departing site which measured up to 40 meters in length, the need for a reliable weighbridge that could handle heavy loads while facilitating easy self-service transactions was essential. Additionally, due to the remote location of Sagu Cotton’s facilities, the solution needed to be cost-effective and require minimal civil works.

Solution

NWI designed and installed a Centurion Steel Deck Weighbridge that met the client’s unique requirements. The Centurion weighbridge was chosen for its reliability, durability, and low civil cost design, making it the ideal choice for Sagu Cotton’s remote site, and with the added benefit of the opportunity for relocation of the weighbridge in the future.

Key Features of the Solution

Dimensions: 40m x 3.5m, accommodating large road trains.

Material: Steel construction for enhanced durability and resistance to the elements.

Painted Finish: Protects against corrosion and wear.

Self-Service Operation:

The solution provided is unmanned, meaning that drivers can conduct their own weighing transactions, streamlining the process and minimising delays. The integrated Flynet 50 software allows for proper data management.

Weighing In/Weighing Out Software:

Provides accurate measurement data to ensure compliance and efficiency.

Captures essential information for tracking and reporting.

Docket Printer:

Automatically generates weighbridge tickets for each transaction, ensuring accurate record-keeping.

Challenges

The primary challenge faced by NWI was the remote location of Sagu Cotton’s facilities. Traditional concrete weighbridges typically require significant civil works, including extensive site preparation and foundation work. In contrast, the Centurion weighbridge’s low civil cost design minimised the need for such extensive groundwork, allowing for a quicker and more economical installation process.

Additional Challenges Addressed:

Logistical Considerations: Transporting materials and equipment to the remote site without causing delays.

Self-Management Capability: Ensuring that drivers could efficiently operate the weighbridge without requiring constant supervision.

Data Capture: Implementing a solution that effectively captured all necessary data for operational reporting.

Results

The installation of the Centurion Steel Deck Weighbridge for Sagu Cotton has yielded significant benefits:

Increased Efficiency: The self-service feature has reduced waiting times for drivers, allowing for a faster turnaround in the loading and unloading process.

Cost-Effectiveness: The low civil cost design of the weighbridge minimized infrastructure investments while providing a reliable solution.

Accurate Data Management: With the integrated software and docket printer, Sagu Cotton can now maintain precise records of all transactions, aiding in operational planning and reporting.

Conclusion

NWI successfully delivered a tailored solution for Sagu Cotton that met their specific operational needs while addressing the challenges posed by their remote location.

The Centurion Steel Deck Weighbridge not only enhanced the efficiency of their weighing processes but also provided a cost-effective and reliable infrastructure to support their growing operations. The project stands as another testament to NWI’s commitment to delivering innovative and practical solutions to its clients.